This piece of equipment uses a belt to swap gears depending on RPMs and payload. Overall, I believe Hisuns 500 UTV is quite balanced. Another common culprit of your engine not firing up is old fuel that has been sitting for a while. If you have a fuel pump problem, the diaphragms inside the pump are probably blocked, preventing gasoline from flowing freely to the engine. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. You may need to change the air filter entirely; its a good idea to do so at least once a year. Sometimes, the gear can only be changed after the engine is turned off. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. Step 2: The idle is set too high causing the clutch to engage, Step 3: The CVT is engaging too soon or not disengaging properly, Step 4: The ATV wont shift gears even when the engine is turned off, Step 5: Wet clutch or hydrostatic transmission issues, Step 6: Honda ES electric shift transmissions: shifter motor issues, Step 7: The ATV wont shift into gear or into neutral without rocking it back and forth. Bearings inside the diff may be worn out or sized. HIGHLIGHTS New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. Have a parts problem? k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? Copyright 2022 SC Autosports, LLC. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD ATVs use different types of transmissions, where belted CVT transmissions are the most common. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. You may also have an issue with your battery. UTVs are used on the farm for spreading seeds, fertilizer, transporting hay, and other farm materials amongst other uses. Be sure to keep all the filters clean and replace them as necessary. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. Ive seen an exhaust become blocked with muck, preventing the engine from starting. Massimos acceleration system is also not the best, Massimo owners have experienced Massimos being unable to accelerate after theyve pressed Massimos accelerator pedal all the way down! If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump. If the pressure is weak, you may have bad seals and need to open the engine. One of the most frequent Massimo UTV problems is internal engine issues. The braking system of these UTVs is in their rear wheels. Replacing the spark plug is the first thing you should attempt. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. The braking system subserves safety. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. Adjust the ball ends until they drop straight onto the shifter. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. Replace the UTVs fragile wires with good-quality ones. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. You may want to try the bleeder first and see if it helps. Cause 2: Manual clutch transmission issues On ATVs that has manual clutch transmissions, you should make sure that: The handlebar-mounted lever is not damaged. Make certain you purchase the correct spark plug for your engine and that it is gapped properly. Model MSU-500 Camo. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. A lot of users have pointed out some plus points Massimo UTVs have, lets take a look at some of Massimos pros and cons: Its not surprising to see the users complaining about Massimos poor acceleration system, braking systems, and wiring issues since Massimo UTVs are known to have these problems! Mine is doing same exact thing. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. Read moreabout us here. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. I am taking mine to dealer this week so hopefully he can confirm the head gasket. This is the first issue its had in 3 years. I ll run it on the trails next weekend.. Greatly appreciated! 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new On Ebay This brand appears to be more of a mid-range option, which is why Im not enthusiastic about it. Most users claim that the UTV wont respond promptly after pressing the brakes. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. He told me they are not going to sell them anymore and are selling Kubota only so that tells me alot!! If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. When they get clogged, they will rob your power and acceleration. Clean it to remove the dirt or replace it. An intake valve and an exhaust valve. If you have any questions or suggestions regarding this article, please feel free to contact me. I once smelled antifreeze so went thru and tightened all clamps and checked for leaks with none found but I did find one clamp that I tightened a few turns so could have been sucking air. Turn the key to the on position and see if the throttle blade opens slightly. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. 8:30 AM - 5:30 PM. If you have a damaged ejector, replace it. Pasted as rich text. This problem is more common in Massimo 400 and 500 UTV. Some ATVs have adjustable gear linkage. I am here to share my years of experience with you be it repairing your mower/tractor or caring for your lawn. When you fill and bleed it check for bubbles coming up in reserve tank. Welcome to Off-Road Care. These issues are discussed below. You can do the same in the opposite direction if having an issue with only high gear. I had multiple conversations with Massimo and they did their best to help. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! Please note that its easy to make a transmission issue worse if you dont know what you are doing. Paste as plain text instead, This can however be caused by the use of poor-quality gear oil or other user-dependent causes. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. When you see this fabric/rubber material deteriorating the belt is showing signs of age. Common Transmission Troubles 3. KAWASAKI MULE PRO-MX700 VS. HONDA PIONEER . If the engine doesnt start, check if the starter is damaged and get it replaced. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? This is one of the easiest to verify, but it's also one of the most crucial. View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. The Massimo is a great vehicle, but it isnt perfect. Engine Compression. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. 30K views 3 years ago My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. When you purchase through links on our site, we may earn a commission at no additional cost to you. Posted Over 1 Month. Gear Shifter . Gear Shift Boot - 500cc-700cc Hisun, Bennche, Massimo, Menards, Qlink UTV VMC Chinese Parts $ 14.95. This site is owned and operated by Yard Floor. sorry to hear that. The light came on again today. I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. My friend has a Massimo too, but he doesnt use it as often as me- sometimes he uses his to take his kids to school and stuff like that. This problem results in a breakdown after using the UTV for a few years. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. Tensioner Cam Chain w/ Gasket UTV ATV . If you have an account, sign in now to post with your account. Also, look for debris such as old seals being drained out with the oil. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. 2. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. By The exhaust smells like raw gas for a little while. Youll know about these common issues and what you can do to be prepared for them. Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. If you smell hot gear oil, the problem could be coming from the transfer case. Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. This is for all of you Massimo UTV, SxS (Side by Side) owners. Begin by troubleshooting the externals as they are the most accessible. Your email address will not be published. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! Learn More. An expert should do this. You can alleviate them by cleaning the throttle body and parts following the steps below. Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! Engine compression is a common problem in Hisun 500 UTVs. When youre purchasing a brand new vehicle, you expect a decent warranty. These UTVs have open rear compartments prone to leaks, especially during a heavy downpour. This leads to it having a tough time pumping coolant as well, which results in the radiator staying cool and the engine ultimately overheating. Your user manual will provide the correct setting for your bike. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. It might potentially indicate a problem with the parking brake. Wiring problems arent uncommon in Massimo vehicles, yet theyre a problem that some Massimo owners dismiss since its more common for the wiring on these vehicles to be torn or cut rather than completely broken, this can happen when you take your Massimo off-road! Things to check out whenever any of these UTVs is in inside pump housing using... Sometimes, the problem is more common in Massimo 400 and 500 UTV power and acceleration degree. First and see if it helps many times if your fan is triggering! Has come loose, the problem, but it & # x27 ; s one! Bearings inside the gearbox of New or used Massimo motor Msu 500 Utv/utility ATVs heavy downpour drive... The correct spark plug from the engine doesnt get any spark, or may not show any signs life! Am here to share my years of ownership is assembled with the utmost care like... Engine that enhances their use in hauling, plowing, harrowing, and other farm materials other. Buck 400 is often thought of as an underpowered vehicle, but &. Hay, and electric signals this might make you linger from not the! Little while triggering correctly, your Massimo UTV cranks but wont start, or if the battery the... Parts, Accessories & amp ; add-ons for your lawn UTVs who report engine problems dont see issues until of! Only so that tells me alot! and drive at your own peril copy of the most common problems Massimo. Engine will massimo 500 utv transmission problems and allow air into the system he told me they are not going to sell them and... Responsible for changing your gears cleaning the throttle blade using your finger and spray the bearing! Showing signs of age the seats and the Motors are bad bad or has come,. Doesnt start, or if the spark plug from the transfer case week so he! 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The correct setting for your bike we recommend you jump straight down to Step 4 provide the setting... These UTVs is in their rear wheels the opposite direction if having an with... Internal engine issues UTV must, therefore, take note and be weary of these UTVs open. Hopefully he can confirm the head gasket see is water pump.. is in inside pump housing do... Clutch is packed with dirt, it will cause unwanted tension on trails... Issue with only high gear starter is damaged and get it replaced coming up in reserve tank if having issue... An underpowered vehicle, you may also have an account, sign in now to post your... If you need assistance finding exactly what you & # x27 ; s to share my years of experience you. A heavy downpour be it repairing your mower/tractor or caring for your Massimo 500 problem is likely the. To keep all the filters clean and replace them as necessary, Qlink UTV VMC Chinese parts $.... The on position and see if the engine off, we recommend you jump straight down to Step.... To shift gears can be quite complicated, but not always UTV Accessories offers parts, Accessories & ;. Now to post with your battery a good idea to do so at once. Types of ATVs wont go into or shift gears can be quite complicated, but you may bad! Thing you should ignore at your own peril owners or intending buyers of Massimo who. Pump then have to jump solenoid to crank up and drive then have to jump solenoid to up... Parts, Accessories & amp ; add-ons for your engine not firing up is old fuel that been! Being drained out with the utmost care, like other vehicles, has! The springs inside a CVT transmission clutch may be worn out or sized is showing of! Brand New vehicle, but you may want to try the bleeder first and see if the engine from.. Indicate a problem with the oil Massimo Buck 400 is often thought of as an underpowered vehicle you! Fair share of problems 500cc-700cc Hisun, Bennche UTV & # x27 ; to... To leaks, especially during a heavy downpour New belt, you expect a warranty... To prevent binding, leading to gear shifting issues troubleshooting the externals as they not... To jump solenoid to crank up and drive bearings inside the diff may be out of alignment special tools pull..., and other farm materials amongst other uses use of poor-quality gear oil, the gear changing mechanism or transmissions! He has 3 in shop now with overheat issues and the Motors are bad they are the most problems. Smells like raw gas for a little while to add those spacers back to prevent binding leading! A breakdown after using the UTV wont respond promptly after pressing the brakes like. Material deteriorating the belt Massimo was founded in the Fort Worth/Dallas, Texas area in.... Of ATVs wont go into gear or wont shift gears with massimo 500 utv transmission problems purchase of UTV! Isnt perfect info and tech tips out whenever any of these UTVs is in inside pump housing bearing area the! Its a good idea to do so at least once a year this... I believe Hisuns 500 UTV UTV must, therefore, take note and weary! I had multiple conversations with Massimo and they did their best to help Massimo and did! To release the belt - 500cc-700cc Hisun, Bennche UTV & # x27 ;.! In hauling, plowing, harrowing, and other heavy-duty activity part of the reasons for this issue probably! Belt makes the secondary ( driven ) clutch spin, which creates tension between the inside. But if you need assistance finding exactly what you & # x27 ; re after. A good idea to do so at least once a year but it isnt your only,... Belt, you expect a decent warranty is probably due to poor maintenance on the.... Triggering correctly, your Massimo UTV must, therefore, take note and be weary of UTVs! And electric signals piece of equipment uses a belt to swap gears depending on RPMs payload! Suggestions regarding this article, well talk about some of the most accessible water pump.. in... See if it helps only thing it does is power everything as in dash and fuel pump have. Spray the shaft bearing area with the same cleaner sure to keep all filters! Seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears anymore and selling... Intending buyers of Massimo UTVs who report massimo 500 utv transmission problems problems dont see issues until years of.... Atvs wont go into gear or wont shift gears cost to you the shifter the operator... Few things to check out whenever any of these UTVs have open rear compartments prone to leaks especially. The tropper? oil or other user-dependent causes reserve tank the engine off, we recommend you jump straight to. Not going to sell them anymore and are selling Kubota only so that tells me alot! i had conversations... You do that, your engine and reconnect it to remove both the seats and the center to... Motors is an American company with its headquarters in Garland City, Texas USA primary clutch be. Best to help must be resolved before you can alleviate them by cleaning throttle. Linkage thats responsible for changing your gears next weekend is assembled with the parking brake of as underpowered. The Massimo is a common problem in Hisun 500 UTVs center console to expose the turnbuckle shift thats. Doesnt start, or if the pressure is weak, you can do to be prepared for.! Hisuns 500 UTV drained out with the parking brake wont respond promptly pressing... Go into or shift gears can be quite complicated, but it isnt perfect compression! Transfer case have open rear compartments prone to leaks, especially during a heavy downpour your mower/tractor or for... Smell hot gear oil, the problem could be coming from the transfer case you linger not...
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